Rêzeya tevlihevkirinê ya rûnê xurîneyê otomatîk rûkala belavbûna tevgerê ya kapasîteya filler a zirav

Terîf

Ⅰ: Notice before starting the machine.

1. The machine is powered by single phase/220V alternative current; Confirm the right connection before turning on the machine.

2. Check if the air pressure be connected in a proper way.

3. If there are any foreign objects on the machine and in the mould,Remove the foreign objects;

4. Confirm the hoses connected with peristaltic pumps be placed into the materials tank;

5.Check if the filling nozzles be aligned with the bottles mouth,capping heads with the bottles;

Ⅱ:Basic Data of essential oil filling capping machine

Machine close pictures& drawing of filling pressing line:

Station explanation:

(1). Bottles feeding:Vibrate bowl feeding the bottles,pneumatic elements guiding the bottles into turnplate,then the pneumatic elements retreat;

(2). Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements,the sation makes the bottle reach the bottom of holder;

(3). Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;

(4). Robot feeding: the robot feeds the pump into the bottles.

(5). Pressing Station: Tighten the bottles with the pump;

(6). Output: moving the final products out of the turnplate

2.Detector Switch

(1). Vials feeding station

[1]. Bottles-in cylinder: Guide the bottles in chute into the turnplate

[2]. Original point:: Bottles-in cylinder original place

[3]. Bottles-in Position: the sign of bottles in proper position

[4]. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

Preceess:

Vibrator feeding bottles

↓

Bottles sensor fiber → bottles-in sensing time

＋ ＋

Original point clinder Turnplate original point

↓

Bottles-in cylinder(forwarding) → Position switch

↓

Bottles-in cylinder(retreating)

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

(2). Filing station

[1]. Bottles-sensing switch: Detect the materials under the station and activation of station;.

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Bottles position reaching: The position cylinder completes the reaching of bottles

[5]. Nozzles pressing cylinder: Reach the filling nozzles into bottles;

[6]. Nozzles pressing original point: the nozzle retreat on the origin point;

[7]. Nozzles reaching: detect if the filling nozzle reach into the bottles or not

Process: Turnplate acts → bottles detecting switch → Station standby if there is no material

↓ (material there)

Bottles positioning cylinder

↓(start)

Bottles reaching

↓

Nozzles pressing cylinder

↓(pressing)

Nozzles reaching

↓

Filling starts up

↓(filling time)

Filling pressing cylinder

↓(rising)

Nozzles original point

↓

Bottles position cylinder

↓(Retreat)

Bottles position origine(filling station completing)

(3). Pump pressing station

[1]. Bottles station detecting switch: Detect the materials under the station and activation of station;

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Clamping cylinder: Clamping the pump;

[5]. Clamping origin: Clamping in a loose situation;

[6]. Clamping reaching: The bottles reaching into the station

[7]. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;

[8]. Pump cylinder: take and place the pump

[9]. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate;

Process: Turnplate acts → Bottles detecting switch→ Stand-by

↓ ↓(material there) (No material there)

Pump reaching detecting

↓

Pump reaching + pump cylinder moves up-down(Pressing)

↓

Pressing reaching detecting switch

↓

Pump-clamping detecting switch

↓

Complete pump-clamping

↓

Pump cylinder up-down(Upward)

↓

Pump cylinder reaching origin point

↓

Pump horizontal moving cylinder

↓

Horizontal moving reaching

↓

Pump cylinder up-down(downward)

↓

Pump up-down moving reaching

↓

Pump staying time

↓

Pump clamping cylinder loose

↓

Pump cylinder up-down(Upward)

↓

Pump horizontal cylinder (retreat)

Ⅴ.Maintenance

1 、 Pêdivî ye ku meriv makîneyê dirêjtir bike û fonksiyonê makîneyê kontrol bike û sererast bike;

The working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Tu carî alavên metal bikar neynin da ku erdê ku girêde li ser perçên mîna perçeyan an şêwazî tête danûstandin an qirêjî bikin.

3. Heke makînek ji bo demek dirêj ve bisekine raweste û zêde bike grease ji bo lubrication li parçeyên wek ragihandinê an parçeya hilgirtinê; Di heman demê de makîneyê bi parastina avê biparêzin。

4 Never put any objects on the machine lest it damage the machine.

5. Di hundurê rêgezê de tozê paqij bikin di heman demê de hemî screws kontrol bikin û her screws loosened rast bikin.

6. Li screws di termînalê de ji bo wiring di demek diyarkirî de kontrol bikin û bila piştrast be ku screw rast e;

7. Kontrol bikin heke di rêça dirêjkirî ya kehrebayê de ji kutikên elektrîkê stasyonek wenda heye; Ger perçe pir têkçû ye ji nû ve çêbikin da ku ji xilasbûnê an zirarê di lêzêdekirina insulasyona ku dibe sedema lehengiya elektrîkê de nebe xilas bibe.

8. Pelên hêsan ên kişandî kontrol bikin û zirarê bi yek carî veguherînin;

Ⅵ.Packaging & Transportation

Tu carî makîneyê ne bi horizontî û ne jî bi serê xwe ve girêbidin; Destê lingê makînê veqetînin û tevahiya makîneyê bi nîgarê qefqê ve bikin.

Pêdivî ye ku makîneya nermalavê nehêl be; Dema ku makîneyê bimeşînin ji kerema xwe kamyonê kelûmêlê an jî cerdevanî bikar bînin û makîneyê ji binê ve di tevgera stabîl de hilînin; Di wêneyê de wekî li jêr binêrin; dema ku makîneya hilanînê û şiliyê tê gerandin bila destûr neyê dayîn ku meriv bi makînê re têkeve têkiliyê. Piştra makîneyên bi 4pcs M16X200 ya boriyan re rast bikin û dûv re qamçiyan û qulikan ji bo rahijandin û lezgîniya makîneyan girêdan. Di vê navberê de ji bo parastina tiştan di binê makînê de ye. Heke hewce be, stûn ji bo rakirina stabîl bikar bînin (wekî li jêr di hêjîrê de tê nîşan kirin)

Berî vekirina qutiya quranê, gelo zirarê li ser kaxezê heye; Heke zirar li ser kehrebayê çêbibe, qeza nekin û di cih de bi pargîdaniya barkêşiyê re têkilî daynin; Kembera ku di bin çavan de ji karkerên barkêşiyê re vekin û pêvajoyê tomar bikin;

Bi qasî ewlehiyê têkildar e ku dûrbûna ji axê ji bo kamyonê Forklift divê di bin 1 m de bimîne; Ger karanîna makîneya hilgirê tê xwestin ku dûr ji 2 metre heta 2.5 metreyan were girtin

Ⅶ. Common Faults & Trouble-shooting